4.0 Process and Production Control 過程和生產控制 (一)
1. Does factory PD study and apply product safety features, evaluates patterns,moulds and samples during product design and development?
在產品的設計和開發中,工廠是否研究和運用了產品的安全特性,評估了圖紙,模具,樣板?
2. Factory has documented Quality Process & Procedures with Work Instructions at each stage of operation.
建立文件化的各階段的質量程序,作業指導書(注意語言是否為本地語言,或員工能理解)
3. Factory has documented Production Process & Procedures with Work Instructions at each stage of operation.
建立文件化的各階段的生產程序,作業指導書(注意語言是否為本地語言,或員工能理解)
4. Are required production control parameters stipulated/defined and maintained during the production processes?
要求的生產控制參數是否規定在生產過程中控制了?
5. Does factory conduct Pre-production meeting prior to start of production?
在生產之前,工廠是否實施了產前會議
6. Are production and quality supervisors present during Pre-production meeting?
生產和 QA主管是否出席了產前會議?
7. Are critical quality and safety checks reviewed, identified, and actions for improvement documented during Pre-production meeting?
產前會議中是否對關鍵的質量和安全特性進行了評估,識別,并進行了改善
8. Does factory conduct “Pilot-run” on new products, high value, high volume and high risk items and review product quality against specification sheet and document results with corrective actions prior to mass production?
工廠是否對新產品,高價產品,量大,高風險產品實施了試產,并針對規格說明書評估了產品質量,在大生產前完成了糾正措施?
9. Was in house lab-testing performed on current production? (Request for testcopies)
工廠當前生產的產品是否實施了測試?(要有測試記錄的復印件)
10. Does factory QC compare first piece samples with approval sample and specification sheet?
工廠 QC是否針對批準樣板和規格書對比首件樣板?
11. Are there adequate approved samples, first piece samples, reference samples and work instructions to provide workers with proper guidelines?
是否有足夠的批準樣板,首件樣板,參考樣板,作業指導書提供給員工作參考。
12. Do the Quality Control Department personnel (Inspectors/Supervisors/Managers/Directors) have authority to stop production if quality of products did not meet specification?
QC部門人員(檢驗員/主管/經理/總裁)當產品質量不滿足規格書要求時有權停產
13. Does the factory have systems in place for the handling of product specification/communication documents?
工廠有建立系統以確保產品規格書/溝通文件的處理。
14. Does factory use defective/ reject samples to demonstrate examples of common defects?
工廠是否使用缺陷/拒收樣品以演示普通缺陷的樣板