Section 4 –成品檢驗及缺陷判定 Finishing Goods Inspection and Defect Judgement
4.1產品檢驗前的要求 Requirement Before Product Inspection
4.1.1執行產品檢驗的人員必須是 BBY 認可的檢驗員及獲得過 BBY 頒發 CQI 證書; Inspector for implementation BBY product inspection must be certified quality inspector with BBY award CQI certification;
4.1.2負責 BBY 產品檢驗的 QE 或主管提供相關的文件資料給到檢驗員，包括如下內容:
Vendor quality engineer or supervisor with charging for BBY product inspection provide related documents as below to inspector:
1)船頭板 （供應商自行封樣）MP Golden sample from 1st shipment sealed by vendor self;
2)BBY 承認的檢驗規范, 產品規格書, 包裝相關的文檔 ARTWORK; BBY approved inspection standard, product specification and package artwork, QSG etc.
3)BBY PO#相關的文件; BBY PO# documents;
4)供應商內部批準的物料 BOM; BOM list approved by vendor internal team;
4.1.3 檢驗設備 equipment for inspection:
1)檢驗設備必須定義在檢驗規范相應檢驗項目內; Equipment for inspection must be defined in related items of inspection standard requirement;
2)檢驗設備必須校驗合格方可使用; equipment for inspection must be calibrated and qualified before use;
3)檢驗設備必須有明確的狀態標識如儀器型號，規格，設備應安全接地等; Equipment for inspection must be clear status labeling such as model number, spec and earth connection for safety consideration;
4)個別檢驗設備如高壓儀,音視頻信號發生器等需要有日常的維護點檢; Some special equipment for inspection such as hi-pot instrument, audio/video signal generator must have daily maintenance and check;
5)個別檢驗設備如視頻信號發生器需要簡易信號源操作說明帖于設備顯眼處,方便檢驗員操作; Some special equipment for inspection such as hi-pot instrument, audio/video signal generator must have operation guide closing the equipment and easy to get;
4.1.4 檢驗區域環境要求 Requirement for environment of inspection area:
1)檢驗環境符合 5S 要求; Inspection environment is to meet 5S requirement;
2)常溫，光源為 800Lux 以上 Normal temperature, light source is 800Lux above;
4.1.5 檢驗過程中產品外觀保護要求 Product appearance protection during product inspection
1)檢驗員須佩帶干凈的手套、手上不能有金屬類裝飾物; Inspection must wear clear gloves without wearing any metal or golden decorations;
2)針對一些高光面或易碎性產品,在拆包后,要求將機器放置于保持墊或保護套中; Some high gloss or fragile product must be placed protection cushion after disassemble package;
4.2產品檢驗中的要求 Requirement for Product inspection is in process
4.2.1 檢驗人員檢視角度：水平垂直±45℃，檢視距離:25～40cm; View angle for inspector implement inspection: horizontal/vertical ±45℃, inspection distance: 25～40cm;
4.2.2檢驗人員按照參考樣品, 檢驗規范, 產品規格書等相關的要求對產品進行檢驗; Inspector implement inspection based on inspection standard, product spec etc.
4.2.3檢驗人員按照檢驗區域劃分對已檢合格,已檢不合格及待檢的產品進行實時操作及管理; Inspector need mange inspected product with pass, NG or product with waiting for inspection in related inspection areas;
4.2.4檢驗人員作好相應的檢驗記錄.如下信息必須包括在檢驗記錄里: Inspector must record all inspected product with below information:
1)所檢驗產品的序列號,卡通箱號,及日期編碼; S/N, Carton No., Date Code for Inspected product;
2)不良品的數量,序列號及詳細的問題點描述; Defect product quantities, S/N and specified issue description;
4.3產品檢驗后的要求 Requirements After Finishing Inspection:
4.3.1 檢驗合格的產品處理要求 Process requirement for inspection passed product:
1)QA 檢驗人員按照包裝 SOP 重新包裝檢驗合格的產品,并由非包裝 QA 檢驗員督查是否按 SOP 要求執行; QA inspector re-pack inspection passed product by package SOP, then the QA inspector with non-implementation package audit if re-package is implemented by SOP requirement;
2)經過拆解的產品及 ORT 測試過的產品,必須到生產線重流,在線檢查及包裝; The product with implantation on-going reliability testing or disassembled must be re-went through production line, on-line QC check and re-package;
4.3.2檢驗 LOT 判定標識 - QA 檢驗人員根據檢驗結果對檢驗 LOT 進行狀態標識如檢驗合格,不合格,待處理等; Inspected lot judgement labelling – QA inspector must label inspection status e.g. PASSED, FAILED or NG, Pending etc. on inspection lot;
4.3.3缺陷產品判定：Product defect judgement:
1)QA 檢驗人員按照檢驗規范判劇表對缺陷產品進行初始判定; QA inspector mak